Flat Deck For Shelving
Flat Deck for Shelving provides an added wire mesh surface for standard step-beam rack levels. Made with Q235 mild steel, 5-gauge wire, and U-channel supports. The deck helps match the support surface to the planned load base and rack layout.
Model No.: HM-D42x46W
Wire Gauge: 4.5-5.5mm
Grid Size: 2.5x4 inch
Channel Type: 3 U-channels
Loading Capacity: 2000lbs
Products Description

Flat Deck for Shelving
Manufacturing Excellence
Expertise Supplier
Warehouse Solutions
Reliability Partner
Benefits
Zinc/hot dip galvanized/powder coating
Compatible with step beam pallet racking
Available design:
U-Channel/ Inside Waterfall/ Inverted U-Channel/ Flat Flush/ Flared Channel/ Up-turned Waterfall
HM-D42x46W
Model No.
2000lbs
Loading Capacity
42"x46" inch
Exterior dimension
1688 pcs
Loaded in 1X40'HQ
Flat Deck for Shelving helps warehouse teams use a rack level for containers with different base dimensions. The wire mesh creates support across the beam span, so a compatible container has more than two narrow beam contact lines below it. The setup is selected based on the beam profile, deck size, and stated load requirement.
Advantages
5-gauge welded wire suits common U.S. rack deck specifications.
A 2.5 × 4 in. mesh provides a regular support pattern beneath container bases.
Q235 mild steel supports a firm, repeatable deck structure.
Wire mesh allows sprinkler water to pass through the rack level.

Products Customized
Flat Deck for Shelving can be specified with a finish that matches the work area. Zinc plated, or electro-galvanized, provides a silver finish for dry indoor warehouses. Hot-dip galvanized is suitable for cold rooms, humid loading areas, outdoor locations, and washdown conditions. Powder coating is available in RAL colors when storage zones need visual identification.

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Specification
|
Euro Sizes |
|||
|
A.Loading capacity |
B.Loading capacity 800kg |
C.Loading capacity |
|
|
Mesh 50×150 mm |
Mesh 50×100 mm |
Mesh 50×100 mm |
|
|
Dim (D×W) (mm) |
Dim (D×W) (mm) |
Dim (D×W) (mm) |
|
|
600×880 |
1000×880 |
1050×1090 |
1000×1340 |
|
1000×880 |
1050×880 |
800×880 |
1050×1340 |
|
1050×880 |
1100×880 |
1200×880 |
800×1340 |
|
1100×880 |
1000×1090 |
1200×1090 |
1200×1340 |
|
American Sizes |
||
|
Standard U-channel |
Pallet Deck |
|
|
Dim (D×W) (inch) |
Dim (D×W) (inch) |
|
|
24"×46" |
42"×46" |
24"×46" |
|
30"×46" |
42"×52" |
36"×46" |
|
36"×34" |
42"×58" |
36"×52" |
|
36"×46" |
48"×34" |
42"×46" |
|
36"×52" |
48"×46" |
42"×52" |
|
36"×58" |
48"×52" |
44"×46" |
|
42"×34" |
48"×58" |
48"×46" |
A pallet rack can be fitted with related components where the storage layout requires more than a deck surface. Flat Deck for Shelving can be paired with wire dividers to separate stored items is needed. Pallet support bars provide added support beneath selected pallet positions. Post protectors and column protectors can also be used around uprights in forklift travel areas.

Video
Speed up your workflow with our professional Flat Deck for Shelving. Watch this video to learn how to choose the right size to make your warehouse safer and more productive. It is built with high-quality steel to be durable and very simple for anyone to use. Reach out to us for professional support!
HM Group

——
Hold Goods, Move World
- Experienced manufacturer and exporter since 2003.
- Export Quantity: Around max 300 containers per month in 2023
- 10 production bases in 7 cities: Dalian, Qingdao, Xiamen, Nanjing, Hangzhou
- Offer custom-designed to suit your every need
- OEM, ODM support
Production Process
Production of Flat Deck for Shelving combines wire processing, mesh welding, and channel forming. Steel wire is drawn and cut before welding into mesh. Sheet steel is stamped and formed into U-channel supports. The mesh and supports are assembled according to the approved dimensions, then sent for surface treatment.

Quality Control
For Flat Deck for Shelving, weld points are checked after mesh assembly. Inspectors review whether the wire connections are complete and whether the mesh remains even across the deck surface. Deck depth, width, and U-channel placement are then measured against the approved order details. This check helps confirm that the finished deck can seat on the specified step beams before it moves to packing.

Packing and shipping
- Prevent scattering in shipping - stretch film wrapped
- Paper shells - edges are bundled up by paper shells

Certificate
We are dedicated to showing that we are a dependable and exceptional partner for all of your requirements.

What Customers Say
“Solid product and easy to work with. The deck fit our rack system as expected, and the finish was clean when it arrived.” — Warehouse Supervisor Harry

FAQ
Q: Does Flat Deck for Shelving increase the rated capacity of the rack?
A: No. The deck has its own load capacity, but it does not increase the rated capacity of the rack beams or uprights. The full rack system must remain within its approved load limits.
Q: How is the number of decks per beam level decided?
A: It depends on the beam length, deck width, and planned container base. The final layout should avoid unsupported space beneath the intended load.
Q: Can a deck be used after its coating is damaged?
A: Inspect the affected area first. Damage to the finish may expose steel, especially in humid areas, so repair or replacement should be considered before continued use.
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