Wire Deck

HML: Your Professional Wire Deck Manufacturer!

HML Group is a professional in design and manufacturing, trading, and exporting company in the field of material handling products, we are committed to providing customers with high-quality products.

Quality Assurance

Third-party certification agencies such as SGS and TUV, certify our factory every year and we pass it smoothly. We have an NSF test report, and we can provide all the certifications you need.

Rich Experience

With more than 28 years experience of in manufacturing and exporting goods all over the world, HML Group has established itself as one of the leading suppliers in China.

Affordable Price

You can get our catalog online or visit our factory to see our products. We also provide competitive price and excellent customer service for all our customers.

24H Online Service

HML Group sales team have full experience in material handling and help a lot of clients save more cost and build strong and safe storage solution.

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Steel Decking For Pallet Rack

Steel Decking for Pallet Rack is a practical solution for modern warehouse storage. It combines strong mild steel Q235 construction with an open design to improve service life and reduce
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Steel Mesh Decking

The steel mesh decking is made of mild steel Q235, used with shelves. That is placed on shelves and rack load beams to support loads of variable sizes and weights.. . Model No.: HM-D1100x880W. Wire
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Mesh Deck

Mesh decks transparency makes it considerably easier for employees to identify the product loads for pickup and rapidly find available rack space, so they are widely used in warehouses in the
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Welded Wire Rack Decking

Welded wire rack decking is a great way to maximize storage space and support between cross beams. It's also an option for adding extra protection against potential damages like dents, scratches or
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Wire Pallet Rack Decking

Wire Pallet Rack Decking is for pallet rack locations where the stored unit needs support across the open space between two compatible step beams. The deck uses welded wire mesh and U-channel
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Steel Wire Rack Decking

Steel Wire Rack Decking adds a welded wire mesh surface to pallet rack levels with standard step beams. Made from Q235 mild steel with U-channel supports. . . Model No.: HM-D42x46W. Wire Gauge:
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Flat Deck For Shelving

Flat Deck for Shelving provides an added wire mesh surface for standard step-beam rack levels. Made with Q235 mild steel, 5-gauge wire, and U-channel supports. The deck helps match the support
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Wire Racking Deck

Wire racking deck provides a wire mesh support surface for palletized containers on standard step-beam racks. Q235 mild steel mesh and U-channel supports work with the rack beams to support selected
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Pallet Racking Wire Decks

Pallet racking wire decks add a wire mesh support surface to standard step-beam racks. Made with Q235 mild steel and U-channel supports, they help support palletized containers with different base
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Warehouse Rack Decking

Warehouse rack decking adds a wire mesh support surface to standard step-beam pallet racks. Made with Q235 mild steel and U-channel supports, it helps support palletized loads, stack racks, and
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Galvanized Wire Rack Decking

Industrial galvanized wire rack decking provides heavy-duty defense for cold storage and high-humidity logistics. This product is manufactured from Q235 steel with a galvanized finish, offering both
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Wire Decks For Rack

Industrial wire decks for rack are the standard for logistics. Built from Q235 mild steel, these 5-gauge wire grids prevent pallet falls and satisfy fire safety codes. They offer a rigid foundation

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What is Wire Deck?

Wire Deck (wire decking) is a common pallet racking accessory. It is made from a metal mesh designed to fit securely between the front and rear rack beams. Decking provides a continuous, level surface between pallet rack beams on which you can load palletized merchandise for secure storage.

Benefits of Using Wire Decks

Safety
The wire decks allow your sprinkler system to perform quickly and effectively in the event of an emergency. This is beneficial to the structure, the pallet rack, your merchandise, and the safety of your staff. Wire decking contributes to a racking system's overall stability.

Visibility
Employees can more easily identify products and/or pallets by improving the visibility of pallets in a pallet rack system. This will also help to improve access to and awareness of the available inventory.

Reliability
Wire decks are designed to be extremely reliable; loading racks isn't always straightforward, and wire decks make the work easier. When loading and unloading pallets, wire decks are more forgiving than pallet supports, and while you must do your best to center the pallet on the wire decks' supports, they are more forgiving than pallet supports.

Reasonable Price
While wire decks are more expensive than pallet supports, the benefits will pay back your investment quickly. After you've built your pallet rack system with wire decks in your warehouse, you'll save time and labor. Wire decks are more durable than other types of decking, therefore they will endure longer. This means you won't have to replace them as frequently, saving you money.

Cleanliness
The wire deck design, once again, adds to the overall benefits of wire decking. Dirt and dust can quickly accumulate in warehouses, as I am sure you are aware. In a warehouse, cleaning solid shelves would be a pain, especially in a tall system. Dust and dirt may travel through the wire decks and fall to the floor, making cleaning and maintenance considerably easier. Your warehouse staff will be able to devote more time to other vital tasks as a result of this.

Flexibility
The final advantage of wire decks is their adaptability; you don't have to palletize your product to use pallet racks. Almost anything can be stored on a wire deck. This adaptability can benefit your warehouse and business in a number of ways.

Easy to Install
Wire decks, whether step wire decking, flared wire decking, or inside flush wire decking, are simply dropped into your pallet rack system. Unlike pallet supports, which must be fastened to your beams, wire decks take no work to install.

Wire Decking Styles

Box or "C" Channel Waterfall Wire Deck
A Box or "C" Channel Waterfall Wire Deck uses a flattened end to rest on top of the beam surface. It also has a waterfall edge to keep the deck securely on the beam and hold it into place. This creates a partially unobstructed view of the beam face for reading the labels and product barcodes. This image shows a "U" Channel cross support that has been flattened at the end so it can rest on the top of the box beam. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The Waterfall edging helps create a snug fit and adds extra strength to the deck.

Standard or Step Waterfall Wire Deck
A Standard or Step Waterfall Wire Deck rests on the step part of the beam while part of the decking rests on top of the beam. The edge of the deck hangs over the face of the beam for added support. The step carries the weight of the decking and its contents across the surface area of the step beam. This image shows a "U" Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The face of the decking creates a partially unobstructed view of the entire beam face for reading the labels and product barcodes.

Flush – No Waterfall Wire Deck
Flush No Waterfall Wire Decks rest on the step part of the beam and stay flush with the beam's surface. This step carries the weight of the decking and its contents across the surface area of the step beam. This creates an unobstructed view of the entire beam face for reading the labels and product barcodes. This image shows a "U" Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4.

Flush – Inside Waterfall Wire Deck
Flush Inside Waterfall Wire Decks rests on the step part of the beam. This step carries the weight of the decking and its contents across the surface area of the step beam. This creates an unobstructed view of the entire beam face for reading the labels and product barcodes. This image shows a "U" Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The Waterfall edging helps create a snug fit and adds extra strength to the deck.

Inverted–Step Waterfall Wire Deck
An Inverted Waterfall Wire Deck also rests on the step part of the beam while part of the decking rests on top of the beam. The edge of the deck hangs over the face of the beam for added support just like the standard. The step carries the weight of the decking and its contents across the surface area of the step beam. This image shows an Inverted Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The face of the decking creates a partially unobstructed view of the entire beam face for reading the labels and product barcodes.

Wire Decking Styles

01.Box or "C" Channel Waterfall Wire Deck

A Box or "C" Channel Waterfall Wire Deck uses a flattened end to rest on top of the beam surface. It also has a waterfall edge to keep the deck securely on the beam and hold it into place. This creates a partially unobstructed view of the beam face for reading the labels and product barcodes. This image shows a "U" Channel cross support that has been flattened at the end so it can rest on the top of the box beam. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The Waterfall edging helps create a snug fit and adds extra strength to the deck.

02.Standard or Step Waterfall Wire Deck

A Standard or Step Waterfall Wire Deck rests on the step part of the beam while part of the decking rests on top of the beam. The edge of the deck hangs over the face of the beam for added support. The step carries the weight of the decking and its contents across the surface area of the step beam. This image shows a "U" Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The face of the decking creates a partially unobstructed view of the entire beam face for reading the labels and product barcodes.

03.Flush – No Waterfall Wire Deck

Flush No Waterfall Wire Decks rest on the step part of the beam and stay flush with the beam's surface. This step carries the weight of the decking and its contents across the surface area of the step beam. This creates an unobstructed view of the entire beam face for reading the labels and product barcodes. This image shows a "U" Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4.

04.Flush – Inside Waterfall Wire Deck

Flush Inside Waterfall Wire Decks rests on the step part of the beam. This step carries the weight of the decking and its contents across the surface area of the step beam. This creates an unobstructed view of the entire beam face for reading the labels and product barcodes. This image shows a "U" Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The Waterfall edging helps create a snug fit and adds extra strength to the deck.

05.Inverted–Step Waterfall Wire Deck

An Inverted Waterfall Wire Deck also rests on the step part of the beam while part of the decking rests on top of the beam. The edge of the deck hangs over the face of the beam for added support just like the standard. The step carries the weight of the decking and its contents across the surface area of the step beam. This image shows an Inverted Channel cross support that rests on the step as well. This adds to the strength of the Wire Deck. The more Channels a deck has the more it can hold. A typical wire deck comes with 3 channels and larger ones will have 4. The face of the decking creates a partially unobstructed view of the entire beam face for reading the labels and product barcodes.

Applications of Wire Decking

Warehouse Storage

Wire decking is widely used in warehouses and distribution centers for pallet racking systems. It provides a stable surface for storing pallets, cartons, and other goods, allowing for easy access and visibility.

Industrial Manufacturing

Manufacturing facilities often utilize wire decking to store raw materials, components, and finished products. The open-grid design enables quick identification and retrieval of items, enhancing productivity and inventory management.

Retail and E-commerce

Wire decking is employed in retail and e-commerce environments for efficient storage of products, especially in backrooms or distribution centers. It allows for organized storage of boxes, totes, and individual items, facilitating order picking and fulfillment processes.

Cold Storage Facilities

Wire decking is well-suited for cold storage applications, such as refrigerated warehouses and freezers. Its open design ensures adequate air circulation and allows for easy cleaning, making it suitable for storing perishable goods.

Automotive Industry

Wire decking is used in automotive manufacturing plants, warehouses, and parts distribution centers. It provides a durable and secure surface for storing auto parts, tires, and other components, allowing for efficient inventory management.

Food and Beverage Industry

Wire decking is commonly employed in food processing and distribution facilities. Its open-grid design helps maintain proper hygiene by facilitating the flow of air, water, and cleaning agents, while also preventing the accumulation of debris.

Document Storage

Wire decking is utilized in record storage facilities to organize and store file boxes. The wire mesh design allows for easy visibility and access to documents, enabling efficient retrieval and organization.

Archive and Library Storage

Wire decking can be found in archival facilities and libraries for storing books, documents, and other media. It provides a stable and organized surface that allows for proper airflow and protects delicate materials.

Retail Display

Wire decking is used for retail display purposes, particularly in industries such as apparel, hardware, and gardening. It offers a clean and visually appealing way to showcase products while maintaining proper organization and accessibility.

Specification of Our Wire Deck

Euro Sizes
A. Loading capacity	B. Loading capacity		C. Loading capacity
300kg	800kg		1000kg
Mesh 50×150 mm	Mesh 50×100 mm		Mesh 50×100 mm
Dim (D×W) (mm)	Dim (D×W) (mm)		Dim (D×W) (mm)
600×880	1000×880	1050×1090	1000×1340
1000×880	1050×880	800×880	1050×1340
1050×880	1100×880	1200×880	800×1340
1100×880	1000×1090	1200×1090	1200×1340

American Sizes
Standard U-channel		Pallet Deck
Dim (D×W) (inch)		Dim (D×W) (inch)
24"×46"	42"×46"	24"×46"
30"×46"	42"×52"	36"×46"
36"×34"	42"×58"	36"×52"
36"×46"	48"×34"	42"×46"
36"×52"	48"×46"	42"×52"
36"×58"	48"×52"	44"×46"
42"×34"	48"×58"	48"×46"

How to Choose the Right Wire Decks?

Here are a few factors to look at while deciding on the appropriate wire decking for your purpose.

What Exactly are You Storing?
When choosing wire decking, the weights and overall dimensions of the commodities that will be kept on it are the most crucial considerations. Wire decking is not built to hold the entire weight of a pallet (point load) unless specially constructed to do the same and can deform or break under load. This poses a serious safety concern and is among the most prevalent errors we observe in the workplace.

What Will You Do with Your Wire Decking?
Will you be keeping big pallets, small pieces of equipment, or individual cases? All of the following can be accommodated by pallet racking, but it is critical that you examine the overall use of decking in your structure. There are also other attachments available, such as dividers that attach to the wire deck itself to aid in organization. If order sorting and picking is your planned usage, you might want to consider angling the wire mesh decking to make it simpler to access commodities.

What Kind of Storage Media Will the Wire Decking Be Used in?
Is this wire deck intended for bulk storage or pallet racking? If pallet racking is the solution, is it structural or roll-formed? Manufacturers' overall measurements of their beams (horizontal members) and uprights (vertical members) can vary marginally, so double-check the measurements to secure a suitable fit. HML Wires has several years of expertise and experience in manufacturing different storage and material handling solutions such as roll containers, mesh containers, tire racks, etc.

Where Will the Wire Decking Be Installed?
Is the metal decking going to be used in cold storage?
Will it be placed outside or in a location with fruit and vegetables?

In most cases, typical paint finishes such as backed-on or powder-coated enamel will work. However, galvanized or stainless steel should be explored in locations where oxidation or moisture are a problem.

Whether Wire Deck Channels Must Be Reversed or Not?
Another factor to consider is whether wire deck channels must be reversed or turned on its head. By flipping the wire decking line, you can assist in reducing moisture, dirt, dust, and other waste build-up. To maintain a better atmosphere, this approach is often encountered in the food storage business.

Our Certifications and Wire Deck

Frequently Asked Questions about Wire Deck

Q:What are industrial Wire Decks?

A: Industrial Wire Decks are versatile and durable storage solutions designed to meet heavy-duty demands in warehouses, manufacturing facilities, and large retail establishments. These containers are typically made from reinforced steel wire mesh, which ensures both strength and ventilation, allowing for better visibility and improved airflow. They are available in a variety of sizes and shapes, making them adaptable to a wide range of storage situations.

Q: How do you measure a wire deck?

A: Using the 2-2-2 Rule: Divide by 2, subtract 2 then purchase 2. Divide the beam length by 2 then subtract 2 from that number then buy 2 wire decks at that width per beam level. For example, if you have a 108’’beam it would look like this: 108/2=54 then 54-2=52 then Buy 2 units at 52’’wide.

Q: What is the weight limit for wire decking?

A: 2,500 lbs. Typically, wire decking uses three or four support channels and supports up to 2,500 lbs.

Q: How do you measure a pallet rack for wire decking?

A: When measuring for a wire deck, you're going to want to make sure you measure for the depth of it, front to back, that's going to get your depth. Now for the width, we are going to base that off inside opening. That means, the opening from inside the uprights, left to right.

Q: What are the benefits of wire decking?

A: The open mesh design improves air circulation and reduces dust build-up, making it easier to maintain a clean warehouse environment. Additionally, using wire decking reduces the risk of pallets falling through the racking system.

Q: What is wire decking made of?

A: Wire decking is a common pallet racking accessory. It is made from a metal mesh designed to fit securely between the front and rear rack beams. It forms a foundation for placing inventory, most often non-palletized products, cases, and cartons, preventing items from falling through the rack.

Q: Do pallet racks need wire decking?

A: Pallet racking is designed for pallets to rest evenly on the front and rear beams. Although wire decking and pallet supports are required for most standard rack systems –unless used in a tunnel design, they can provide added safety and support while opening up more storage use options such as carton storage.

Q: What style wire deck should I buy for my pallet rack?

A: Wire deck meshing comes in a few unique designs including drop-in, standard double waterfall, inside waterfall, and single waterfall.

Q: Do you need special pallet racking for wire decking?

A: No. Wire decks can be installed on almost every existing standard pallet rack styles.

Q: How is pallet wire decking installed?

A: Pallet wire decking is typically installed by placing the wire mesh panels directly onto the beams of the pallet racking system. The panels are designed to fit the dimensions of the racking and can be easily positioned and secured in place.

Q: What size wire deck do I need for my pallet racking?

A: The depth of the wire decking must match up to the depth of the pallet rack frames and the width of the wire decking depends on the length of the beams.

Q: What are standard sizes of wire decking?

A: The depth of wire decking must be the same as the depth of the pallet racking uprights. Standard depths are 24 inches, 36 inches, 42 inches, 44 inches and 48 inches deep. The width of the decking depends upon the width of the beams. Standard widths are 46 inches, 52 inches and 58 inches wide.

Q: Is pallet wire decking compatible with all types of pallets?

A: Pallet wire decking is generally compatible with most standard pallet sizes and types. The open-grid design allows for pallets with bottom boards to sit securely on the wire mesh panels. However, it is essential to ensure proper compatibility and fit between the wire decking and the pallets being used.

Q: What are the main advantages of storage containers?

A: Storage boxes can be an essential addition to any space that needs some organizing. For one, they'll help you neatly store items and make finding them easier. Two, the right kind of bin can protect those items from dust and moisture damage.

Q: What the advantages of Wire Decking?

A: Wire decking meets more code requirements than corrugated or flat panels between pallet racking. It provides excellent stability and versatility in pallet rack storage solutions. There is no limit to what you can store with the many styles and channel shapes. No matter the need – may it be sanitary storage or just more flat storage space on your pallet racking – wire decking widens your options.
Pallet supports are different from wire decks. They need to be screwed in. Pallet supports are metal bars that lie in between the pallet rack beams and lend additional support to the structure of the bay, whereas wire decks create a flat surface for storage and cover the entirety of the space in between beams.

We're professional wire deck manufacturers and suppliers in China, specialized in providing customized products made in China. We warmly welcome you to buy high quality wire deck in stock here and get free sample from our factory. Good service and competitive price are available.