Warehouse Rack Decking
Warehouse rack decking adds a wire mesh support surface to standard step-beam pallet racks. Made with Q235 mild steel and U-channel supports, it helps support palletized loads, stack racks, and crates with different base sizes. The wire mesh also allows sprinkler water to pass through each rack level.
Model No.: HM-D42x46W
Wire Gauge: 4.5-5.5mm
Grid Size: 2.5x4 inch
Channel Type: 3 U-channels
Loading Capacity: 2000lbs
Products Description

Warehouse Rack Decking
Manufacturing Excellence
Expertise Supplier
Warehouse Solutions
Reliability Partner
Benefits
Zinc/hot dip galvanized/powder coating
Compatible with step beam pallet racking
Available design:
U-Channel/ Inside Waterfall/ Inverted U-Channel/ Flat Flush/ Flared Channel/ Up-turned Waterfall
HM-D42x46W
Model No.
2000lbs
Loading Capacity
42"x46" inch
Exterior dimension
1688 pcs
Loaded in 1X40'HQ
Warehouse rack decking adds a wire mesh support surface to standard step-beam pallet racks. This helps when one rack level handles pallets, stack racks, and crates with different base widths. The deck covers the space between the two beams, so the container base has support across the rack level rather than only at its contact points. U-channel supports sit in the beam steps and carry deck weight to the beams. During forklift placement, this added surface gives the load a wider supported area if it is set slightly forward or back. Wire mesh also lets sprinkler water pass through the level.
Advantages
U-channel supports are designed to sit on standard step beams.
Q235 mild steel provides a firm structure for regular warehouse use.
The wire mesh helps support pallets, stack racks, and crates with varied base sizes.
The mesh allows sprinkler water to pass through the rack level.

Products Customized
Warehouse rack decking can be made to suit rack dimensions and the load arrangement in one storage area. Deck depth and width are selected to match the rack frame and beam length. The number and position of U-channel supports can be specified with the required loading capacity. For U.S. rack programs, 2.5 × 4 in. mesh with 5-gauge wire is a common configuration. Other mesh sizes and wire diameters can be discussed when the container base needs different support.

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Specification
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Euro Sizes |
|||
|
A.Loading capacity |
B.Loading capacity 800kg |
C.Loading capacity |
|
|
Mesh 50×150 mm |
Mesh 50×100 mm |
Mesh 50×100 mm |
|
|
Dim (D×W) (mm) |
Dim (D×W) (mm) |
Dim (D×W) (mm) |
|
|
600×880 |
1000×880 |
1050×1090 |
1000×1340 |
|
1000×880 |
1050×880 |
800×880 |
1050×1340 |
|
1050×880 |
1100×880 |
1200×880 |
800×1340 |
|
1100×880 |
1000×1090 |
1200×1090 |
1200×1340 |
|
American Sizes |
||
|
Standard U-channel |
Pallet Deck |
|
|
Dim (D×W) (inch) |
Dim (D×W) (inch) |
|
|
24"×46" |
42"×46" |
24"×46" |
|
30"×46" |
42"×52" |
36"×46" |
|
36"×34" |
42"×58" |
36"×52" |
|
36"×46" |
48"×34" |
42"×46" |
|
36"×52" |
48"×46" |
42"×52" |
|
36"×58" |
48"×52" |
44"×46" |
|
42"×34" |
48"×58" |
48"×46" |
Different storage areas can require different wire mesh structures. Along with the standard U-channel type, warehouse rack decking can be made with inverted U-channels, flared channels, inside waterfall edges, flat flush edges, or up-turned rear edges. These options help match the deck to beam shape, cleaning needs, and the way palletized containers are handled on site.

Video
Improve your warehouse efficiency in minutes! Watch this demo to see how easy it is to set up warehouse rack decking. Message us today for a great quote!
HM Group

——
Hold Goods, Move World
- Experienced manufacturer and exporter since 2003.
- Export Quantity: Around max 300 containers per month in 2023
- 10 production bases in 7 cities: Dalian, Qingdao, Xiamen, Nanjing, Hangzhou
- Offer custom-designed to suit your every need
- OEM, ODM support
Production Process
The manufacturing sequence begins with wire drawing and cutting, followed by wire mesh welding and channel forming. Punching equipment forms the support channel sections before the mesh and supports are joined. Automated mesh welding equipment keeps wire spacing and weld locations consistent across a production batch. This repeatable process matters for step-beam decks: the channel supports must sit at the planned positions so the finished unit can rest on the specified rack beams. Surface treatment and packing are completed after production checks.

Quality Control
Dimensional inspection checks whether finished warehouse rack decking matches the ordered depth, width, wire diameter, and support-channel position. These checks matter because a deck that does not match the step beam may not seat as intended.

Packing and shipping
- Prevent scattering in shipping - stretch film wrapped
- Paper shells - edges are bundled up by paper shells

Certificate
We are dedicated to showing that we are a dependable and exceptional partner for all of your requirements.

What Customers Say
“The U-channel decks gave those palletized containers a supported surface without changing the rack system. The order dimensions matched the beam information we supplied.” — Warehouse Supervisor

FAQ
Q: What should I measure before ordering warehouse rack decking?
A: Confirm the rack frame depth, beam length, beam step size, and required load. These details determine the deck depth, width, and U-channel arrangement.
Q: Can the deck support stack racks and crates?
A: Yes, provided their base size, load, and placement match the deck’s rated capacity. The containers should rest within the supported area of the deck.
Q: Which galvanized finish is suitable for a wet area?
A: Hot-dip galvanized is suitable for cold storage, outdoor use, and washdown areas. Zinc plated or electro-galvanized finishes are better suited to dry indoor storage.
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