Warehouse Rack Decking
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Warehouse Rack Decking

Warehouse Rack Decking

Warehouse rack decking adds a wire mesh support surface to standard step-beam pallet racks. Made with Q235 mild steel and U-channel supports, it helps support palletized loads, stack racks, and crates with different base sizes. The wire mesh also allows sprinkler water to pass through each rack level.
 
Model No.: HM-D42x46W
Wire Gauge: 4.5-5.5mm
Grid Size: 2.5x4 inch
Channel Type: 3 U-channels
Loading Capacity: 2000lbs

Products Description

 

wire decks for rack

Warehouse Rack Decking

 

   Manufacturing Excellence

 Expertise Supplier

Warehouse Solutions

Reliability Partner

   Benefits

Zinc/hot dip galvanized/powder coating

Compatible with step beam pallet racking

Available design:
U-Channel/ 
Inside Waterfall/ Inverted U-Channel/ Flat Flush/ Flared Channel/ Up-turned Waterfall

 

HM-D42x46W

Model No.

2000lbs

Loading Capacity

42"x46" inch

Exterior dimension

1688 pcs

Loaded in 1X40'HQ

Warehouse rack decking adds a wire mesh support surface to standard step-beam pallet racks. This helps when one rack level handles pallets, stack racks, and crates with different base widths. The deck covers the space between the two beams, so the container base has support across the rack level rather than only at its contact points. U-channel supports sit in the beam steps and carry deck weight to the beams. During forklift placement, this added surface gives the load a wider supported area if it is set slightly forward or back. Wire mesh also lets sprinkler water pass through the level.

 

Advantages

 

 

U-channel supports are designed to sit on standard step beams.

Q235 mild steel provides a firm structure for regular warehouse use.

The wire mesh helps support pallets, stack racks, and crates with varied base sizes.

The mesh allows sprinkler water to pass through the rack level.

wire decks for rack Details

Products Customized

 

Warehouse rack decking can be made to suit rack dimensions and the load arrangement in one storage area. Deck depth and width are selected to match the rack frame and beam length. The number and position of U-channel supports can be specified with the required loading capacity. For U.S. rack programs, 2.5 × 4 in. mesh with 5-gauge wire is a common configuration. Other mesh sizes and wire diameters can be discussed when the container base needs different support.

welded wire rack decking Customization Options

 

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Specification

 

Euro Sizes

A.Loading capacity
300kg

B.Loading capacity

800kg

C.Loading capacity
1000kg

Mesh 50×150 mm

Mesh 50×100 mm

Mesh 50×100 mm

Dim (D×W) (mm)

Dim (D×W) (mm)

Dim (D×W) (mm)

600×880

1000×880

1050×1090

1000×1340

1000×880

1050×880

800×880

1050×1340

1050×880

1100×880

1200×880

800×1340

1100×880

1000×1090

1200×1090

1200×1340

American Sizes

Standard U-channel

Pallet Deck

Dim (D×W) (inch)

Dim (D×W) (inch)

24"×46"

42"×46"

24"×46"

30"×46"

42"×52"

36"×46"

36"×34"

42"×58"

36"×52"

36"×46"

48"×34"

42"×46"

36"×52"

48"×46"

42"×52"

36"×58"

48"×52"

44"×46"

42"×34"

48"×58"

48"×46"

 

Different storage areas can require different wire mesh structures. Along with the standard U-channel type, warehouse rack decking can be made with inverted U-channels, flared channels, inside waterfall edges, flat flush edges, or up-turned rear edges. These options help match the deck to beam shape, cleaning needs, and the way palletized containers are handled on site.

Similar post pallet Models

 

Video

 

Improve your warehouse efficiency in minutes! Watch this demo to see how easy it is to set up warehouse rack decking. Message us today for a great quote!

HM Group

 

HM Group

 

——

Hold Goods, Move World

 

- Experienced manufacturer and exporter since 2003.

- Export Quantity: Around max 300 containers per month in 2023

- 10 production bases in 7 cities: Dalian, Qingdao, Xiamen, Nanjing, Hangzhou

- Offer custom-designed to suit your every need

- OEM, ODM support

 

 

 

 

Production Process

 

The manufacturing sequence begins with wire drawing and cutting, followed by wire mesh welding and channel forming. Punching equipment forms the support channel sections before the mesh and supports are joined. Automated mesh welding equipment keeps wire spacing and weld locations consistent across a production batch. This repeatable process matters for step-beam decks: the channel supports must sit at the planned positions so the finished unit can rest on the specified rack beams. Surface treatment and packing are completed after production checks.

 

Manufacturing Factory

Quality Control

 

Dimensional inspection checks whether finished warehouse rack decking matches the ordered depth, width, wire diameter, and support-channel position. These checks matter because a deck that does not match the step beam may not seat as intended.

Quality Inspection

Packing and shipping

 

  1. Prevent scattering in shipping - stretch film wrapped
  2. Paper shells - edges are bundled up by paper shells

Packaging

Certificate

We are dedicated to showing that we are a dependable and exceptional partner for all of your requirements.

 

HM Group Certificates

What Customers Say

 

“The U-channel decks gave those palletized containers a supported surface without changing the rack system. The order dimensions matched the beam information we supplied.” — Warehouse Supervisor

HM Group Reviews

FAQ

 

Q: What should I measure before ordering warehouse rack decking?

A: Confirm the rack frame depth, beam length, beam step size, and required load. These details determine the deck depth, width, and U-channel arrangement.

 

Q: Can the deck support stack racks and crates?

A: Yes, provided their base size, load, and placement match the deck’s rated capacity. The containers should rest within the supported area of the deck.

 

Q: Which galvanized finish is suitable for a wet area?

A: Hot-dip galvanized is suitable for cold storage, outdoor use, and washdown areas. Zinc plated or electro-galvanized finishes are better suited to dry indoor storage.

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